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Bosch has announced a redesigned Active Line Plus e-bike motor, its first major update since the unit launched in 2017. Bosch says the new drive is 17% smaller, about 1.1 pounds lighter and provides up to 60 Nm of torque; pricing and the first bikes to use it have not been specified in the source report.

Bosch eBike Systems has announced a redesigned Active Line Plus motor that the company says is 17% smaller, about 1.1 pounds lighter and more powerful than its predecessor. The updated mid-drive unit offers up to 60 Nm of torque and is aimed at commuter, lifestyle and recreational e-bikes, with the changes potentially giving bike makers more room to integrate the system into lighter designs.

Bosch lists the new motor at about 6 pounds, with peak output of 600 watts and support of up to 340%. The previous version offered 10 Nm less torque, according to the report. Bosch attributes the smaller and lighter design to a new two-stage gearbox. The motor remains pedal-assist only, with assistance topping out at 20 mph, and is described as a Class 1 system.

The company says it has revised the motor’s sealing and bearing design to improve reliability in adverse weather. Bosch also says its sensors and software provide smooth, controlled assistance in response to pedaling, and that riders can customize the assist modes. The unit is compatible with eShift electronic shifting and with e-bikes equipped with a backpedal brake.

The motor was the main item in Bosch’s fall 2026 product announcements, which also included the Intuvia 200 display, a smaller LED Controller, expanded ConnectModule tracking and a PowerTube 720 battery. Those components are separate products; the source report does not say every new component will be available together on the same bikes.

At a glance
announcementWhen: Announced the week before the source re…
The developmentBosch announced a redesigned Active Line Plus drive unit with reduced size and weight and higher torque.

A Smaller Motor for City E-Bikes

The update matters to people choosing or designing commuter and recreational e-bikes because a motor that takes up less space and weighs less may give manufacturers more options for frame layout and overall bike weight. Bosch says the 17% volume reduction and roughly 1.1-pound weight saving could allow more discreet integration. The effect on a complete bike’s handling or weight will depend on the frame, battery and other components, so the motor figures alone do not establish how much any finished model will change.

For riders, the published specifications point to a modestly higher torque ceiling than the preceding Active Line Plus, while retaining the 20 mph assist limit. Bosch’s claims about smoother response and greater reliability describe intended performance; independent testing and comparisons across finished bikes are not provided in the source report.

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The 2017 Motor Gets Its Update

The previous Active Line Plus was introduced in 2017 and, according to the source report, had remained mostly unchanged. Bosch positions the drive unit for everyday and recreational riding rather than presenting it as a change to the motor’s speed class: the updated system remains pedal-assist only and cuts off assistance at 20 mph.

The surrounding product announcements add controls, display, battery and security features to Bosch’s product lineup. The new Intuvia 200 has a 2.4-inch grayscale screen and customizable information fields. Bosch says the LED Controller is about 65% smaller than the LED Remote and includes five buttons and a USB-C port capable of up to 10 watts. The PowerTube 720 is listed at 8.6 pounds, with a stated range of up to 115 miles depending on riding mode and conditions. That range is a manufacturer figure, not a guarantee for every ride.

“Its sensors and software respond to every pedal stroke with smooth, natural support that makes riders feel strong and confident.”

— Bosch eBike Systems, as quoted in the Bikerumor report

Availability and Bike Compatibility

The source report does not give a retail price, a specific on-sale date or a list of bicycle brands and models that will use the new motor. It also does not provide independent measurements of the motor’s noise, efficiency, real-world range effect, weather resistance or performance compared with the previous version.

Bosch’s figures for size, weight, torque, power and support are manufacturer specifications. The report does not describe the test methods behind them, and the stated 115-mile range for the separate PowerTube battery depends on conditions. It is also unclear from the report which new display, controller and battery combinations manufacturers will offer, or whether every feature will be available in all markets.

Watch for First Bike Releases

The next useful milestone will be announcements from bicycle manufacturers identifying models equipped with the updated Active Line Plus, along with prices, availability and full system specifications. Those details will show how the smaller motor is incorporated into complete bikes and what its weight reduction means in practice.

Potential buyers should check each bike maker’s published specifications rather than assume that the new motor or Bosch’s other announced components are included across an entire model range. Bosch’s product announcement establishes the motor’s stated capabilities, but real-world comparisons will require tests of bikes using the system.

Key Questions

How much does the updated Active Line Plus weigh?

Bosch lists it at about 6 pounds, roughly 1.1 pounds lighter than the previous generation.

What are the new motor’s power and torque figures?

Bosch specifies up to 60 Nm of torque, 600 watts of peak power and up to 340% support.

Does the updated motor assist above 20 mph?

No. The source report says it remains a Class 1, pedal-assist-only motor with assistance capped at 20 mph.

When will e-bikes with the new motor be available?

The source report does not provide a release date or confirmed bike models. Availability will depend on announcements from bicycle manufacturers.

What other products did Bosch announce?

Bosch also announced an Intuvia 200 display, a smaller LED Controller, expanded ConnectModule tracking and a PowerTube 720 battery. The report does not confirm which bikes will combine these products.

Source: bikerumor.com

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